https://doi.org/10.4081/jae.2023.1429

Design and experiments of an automatic pipe winding machine

Vol. 54 No. 2 (2023)
Published: 1 August 2023
Hose reel irrigators, pipe winding machine, automatic pipe arrangement, constant tension, winding and unwinding control
Abstract Views: 1377
PDF: 500
HTML: 134
Publisher's note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.

Authors

Yanmei Meng
College of Mechanical Engineering, Guangxi University, Nannig, China.
Tingting Zhang
College of Mechanical Engineering, Guangxi University, Nannig, China.
Jin Wei
945712670@qq.com
College of Mechanical Engineering, Guangxi University, Nannig, China.
Jinlai Zhang
College of Mechanical Engineering, Guangxi University, Nannig, China.
Xulei Zhai
College of Mechanical Engineering, Guangxi University, Nannig, China.

To solve the time-consuming and laborious problem of manual winding and unwinding water pipes by field workers during irrigation or pesticide spraying in agricultural production, an automatic pipe winding machine for winding and unwinding water pipes was designed. The guiding mechanism, pipe winding mechanism, and pipe arrangement mechanism of the pipe winding machine are designed, and the automatic deviation correction control method of pipe arrangement based on PID and the constant tension control method of pipe winding and unwinding is put forward, and the control system of the automatic pipe winding machine is developed. By making a prototype of an automatic pipe winding machine, the effects of pipe winding and unwinding and the constant tension control of the automatic winding machine are tested and analyzed. The test results show that under the condition of 4.0 km/h speed, the maximum angle error of the automatic pipe winding machine is 3.32°, the average absolute error is 0.95°, and the water pipes are arranged neatly and tightly. The maximum relative error of the water pipe tension is 9.3%, and the maximum relative error under the 0~4.0 km/h velocity step variable condition is 16.3%. The speed of the pipe winding and unwinding can adapt to the change of the vehicle’s speed automatically, and the tension of the pipe is within a reasonable range. The performance of the pipe arrangement and pipe coiling of the automatic pipe winding machine can meet the operating requirements.

Dimensions

Altmetric

PlumX Metrics

Downloads

Download data is not yet available.

Citations

Crossref
Scopus
Google Scholar
Europe PMC
Cao S. 2021. Analysis of winding tension control method of winding machine. China Rubber Ind. 68:212-5.
Cuello G.H., Carbajal E.R., Petiton J.P. 2019. Mechanization of irrigation in Latin America. AMA-Agr. Mech. Asia AF. 50:52- 6.
Drexler D.A., Virágh E., Tóth, J. 2018. Controllability and reachability of reactions with temperature and inflow control. Fuel. 211:906-11. DOI: https://doi.org/10.1016/j.fuel.2017.09.095
Fan X., Zhang W., Chen W., Chen B. 2020. Land-water-energy nexus in agricultural management for greenhouse gas mitigation. Appl. Energ. 265:114796. DOI: https://doi.org/10.1016/j.apenergy.2020.114796
Ge M., Wu P., Zhu D., Zhang L., Cai Y. 2020. Optimized configuration of a hose reel traveling irrigator. Agr. Water Manage. 2401:106302. DOI: https://doi.org/10.1016/j.agwat.2020.106302
Li Q., Bai J., Fan Y., Zhang, Z. 2015. Study of wire tension control system based on closed loop PID control in HS-WEDM. Int. J. Adv. Manuf. Tech. 82:1089-97. DOI: https://doi.org/10.1007/s00170-015-7412-8
National standard of the People’s Republic of China: AQSIQ & SAC, 2011a. Small-size light piping water irrigation machines. GB/T 25405-2010. Standards Press of China, Beijing, China.
National standard of the People’s Republic of China: AQSIQ & SAC, 2011b. Agricultural and forestry machinery-Safety-Part 18:Reel machines for irrigation. GB 10395.18-2010. Standards Press of China, Beijing, China.
National standard of the People’s Republic of China: AQSIQ & SAC, 2008. Traveller irrigation machines - Part 1: Operational characteristics and laboratory and field test methods. GB/T 21400.1-2008. Standards Press of China, Beijing, China.
Sui R., Yan H. 2017. Field study of variable rate irrigation management in humid climates. Irrig. Drain. 66:327-39. DOI: https://doi.org/10.1002/ird.2111
Tang L., Yuan S., Tang Y. 2018. Analysis on research progress and development trend of hose reel irrigator. Trans. Chinese Soc. Agric. Machine. 49:1-15.
Tao T., Fan Z. 2010. Design drawing and rolling machine on the type of XSP800. Machine. Design Manufact. 2:12-4.
Valenzuela M.A., Carrasco R., Sbarbaro D. 2007. Robust sheet tension estimation for paper winders. pp 1937-1949 in Conference Record of 2007 Annual Pulp and Paper Industry Technical Conference. IEEE, Tampa, FL, USA. DOI: https://doi.org/10.1109/PAPCON.2007.4286294
Wang J., Chang D. 2012. Composition analysis of spooling tension about automatic winder. pp 501:572-576 in Asian Workshop on Polymer Processing , KEM, Qingdao, China. DOI: https://doi.org/10.4028/www.scientific.net/KEM.501.572
Wang Y., Schmitz A., Kobayashi K., Lopez J.A.A., Wang W., Matsuo Y., Sakamoto Y., Sugano, S. 2017. Exploiting the slip behavior of friction based clutches for safer adjustable torque limiters. pp 1346-1351 in 2017 IEEE International Conference on Advanced Intelligent Mechatronics (AIM), Munich, Germany. DOI: https://doi.org/10.1109/AIM.2017.8014205
Xie H., Duan X., Yang H., Liu, Z. 2012. Automatic trajectory tracking control of shield tunneling machine under complex stratum working condition. Tunn. Undergr. Sp. Tech. 32:87-97. DOI: https://doi.org/10.1016/j.tust.2012.06.002
Xu X., Zhang W., Ding, X., Zhang, M., Wei, S. 2018. Design and analysis of a novel tension control method for winding machine. Chin. J. Mech. Eng-EN, 31. DOI: https://doi.org/10.1186/s10033-018-0304-8
Yan H., Hui X., Li M., Xu, Y. 2020. Development in sprinkler irrigation technology in China. Irrig. Drain. 69:75-87. DOI: https://doi.org/10.1002/ird.2435
Ye X., Liu H., Zhang X., Ma J., Han B., Li W., Zou H., Zhang Y., Lin, X. 2019. Impacts of irrigation methods on greenhouse gas emissions/absorptions from vegetable soils. J. Soil Sediment. 20:723-33. DOI: https://doi.org/10.1007/s11368-019-02422-3
Yoneyama M., Ma S., Hirose S. 2014. Development of unicorn reel: hermetic traction-controllable cable reel with passivelever level winder. pp 1180-1185 in 2014 IEEE Int. Confe. Rob. Biomimetics, Bali, Indonesia. DOI: https://doi.org/10.1109/ROBIO.2014.7090493
Yu Y., Zhang Y., Yuan X., Hou Q. 2014. A LabVIEW-based realtime measurement system for polarization detection and calibration. Optik - Int. J. Light Electron Opt. 125:2256-60. DOI: https://doi.org/10.1016/j.ijleo.2013.10.079
Yuan S., Li H., Wang X. 2015. Status, problems, trends and suggestions for water-saving irrigation equipment in China. J. Irrig. Drain. Eng. 1:78-92.
Zou X., Li Y., Li K., Cremades R., Gao Q., Wan Y., Qin X. 2013. Greenhouse gas emissions from agricultural irrigation in China. Mitig. Adapt. Strat. Gl. 20:295-315. DOI: https://doi.org/10.1007/s11027-013-9492-9

How to Cite

Meng, Y. (2023) “Design and experiments of an automatic pipe winding machine”, Journal of Agricultural Engineering, 54(2). doi: 10.4081/jae.2023.1429.
Copyright (c) 2023 the Author(s) Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

PAGEPress has chosen to apply the Creative Commons Attribution NonCommercial 4.0 International License (CC BY-NC 4.0) to all manuscripts to be published.


Similar Articles

<< < 38 39 40 41 42 43 

You may also start an advanced similarity search for this article.