https://doi.org/10.4081/jae.2024.1575
Design and test of an efficient seedling pick-up device with a combination of air jet ejection and mechanical action
Published: 16 April 2024
Abstract Views: 195
PDF: 181
Publisher's note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.
Authors
Low degree of transplanting automation will affect production efficiency and planting quality in vegetable cultivation. A new seedling pick-up device was designed and constructed to reduce direct grasping damages to seedlings and improve transplanting efficiency. The pick-up device consists of an air jet loosening device, a flexible pick-up manipulator, a parallel feeding device, and a multi-axis motion control system. Its working principle is to use air jet ejection to assist in loosening of seedling roots from the tray cells, grasp their stems for extracting with the pick-up manipulator, and finally transfer them to the delivery device for feeding into the planting device as needed. The mechanical structure and working parameters of each component were designed, and the control system was constructed according to the working requirements of ejecting, extracting, transferring, and discharging operations. A prototype of the new pick-up device was constructed, and its performance evaluation was conducted using an orthogonal experimental design using cucumber, pepper and caluiflower as test objects. The results showed that the test object, the root lump's moisture content and the loosening way (either as a whole or individual loosening of seedlings) had significant effects on the success ratio in picking up seedlings. Overall, the success in picking up seedlings from the cell was found to be influenced by horticultural and mechanical factors. Under the optimal level group, the maximum success ratio for automatic picking up seedlings was up to 94.49% for pepper while that of cucumber and cauliflower recorded 90.75% and 92.62%, respectively. The seedling pick-up performance was satisfactory for efficient transplanting requirements.
Choi, W.C., Kim, D.C., Ryu, I.H., Kim, K.U. 2002. Development of a seedling pick-up device for vegetable transplanters. Trans. ASAE 45:13-19.
DOI: https://doi.org/10.13031/2013.7864
Cui, W., Fang, X., Zhao, L., Song, J., Lin, J., Dong, X. 2013. Structural optimization and experimental verification of geared five-bar linkage seedling pick up device. Trans. CSAE 44:74-77.
Han, L., Mao, H., Hu, J., Kumi, F. 2019. Development of a riding-type fully automatic transplanter for vegetable plug seedlings. Span. J. Agric. Res. 17:e0205.
DOI: https://doi.org/10.5424/sjar/2019173-15358
Han, L., Mao, H., Yan, L., Hu, J., Huang, W., Dong, L. 2015. Pincette-type end-effector using two fingers and four pins for picking up seedling. Trans. CSAM 46: 23-30.
Han, L., Mao, H., Zhao, H., Liu, Y., Hu, J., Ma, G. 2019. Design of root lump loosening mechanism using air jets to eject vegetable plug seedlings. Trans. CSAE 35: 37-45.
Han, L., Mo, M., Gao, Y., Ma, H., Xiang, D., Ma, G., Mao, H. 2022. Effects of new compounds into substrates on seedling qualities for efficient transplanting. Agronomy-Basel 12:983.
DOI: https://doi.org/10.3390/agronomy12050983
He, L., Yang, T., Wu, C., Yu, Y., Tong, J., Chen, C. 2017. Optimization of replugging tour planning based on greedy genetic algorithm. Trans. CSAM 48:36-43.
He, Y., Li, S., Yang, X., Yan, H., Wang, W. 2016. Kinematic analysis and performance experiment of cam-swing link planting mechanism. Trans. CSAE 32:34-41.
Hwang, H., Sistler, F.E. 1986. A robotic pepper transplanter. Appl. Eng. Agric. 2:2-5.
DOI: https://doi.org/10.13031/2013.26695
Jin, X., Li, D., Ma, H., Ji, J., Zhao, K., Pang, J. 2018. Development of single row automatic transplanting device for potted vegetable seedlings. Int. J. Agric. Biol. Eng. 11:67-75.
DOI: https://doi.org/10.25165/j.ijabe.20181103.3969
Kang, T.G., Kim, S.W., Kim, Y.K., Lee, S.H., Jun, H.J., Choi, I.S., Yang, E.Y., Jang, K.S., Kim, H.G. 2017. Analysis of pick-up mechanism for automatic transplanter (I). J. Agric. Life Sci. 51:187-192.
DOI: https://doi.org/10.14397/jals.2017.51.1.187
Khadatkar, A., Mathur, S.M., Gaikwad, B.B. 2018. Automation in transplanting: a smart way of vegetable cultivation. Curr. Sci. India 115 1884-1892.
DOI: https://doi.org/10.18520/cs/v115/i10/1884-1892
Kutz, L.J., Miles, G.E., Hammer, P.A., Krutz, G. W. 1987. Robotic transplanting of bedding plants. Trans. ASAE 30:586-590.
DOI: https://doi.org/10.13031/2013.30443
Lim, J.H., Park, S.Y., Chae, W.B., Kim, S.K., Choi, S K., Yang, E.Y., Lee, M.J., Jang, Y.N., Seo, M.H., Jang, S. W. 2017. Seedling conditions for kimchi cabbage, head lettuce, cabbage and broccoli for a riding-type transplanter. J. Biosyst. Eng. 42:104-111.
Ma, G., Mao, H., Bu, Q., Han, L., Shabbir, A., Gao, F. 2020. Effect of compound biochar substrate on the root growth of cucumber plug seedlings. Agronomy-Basel. 9:1080.
DOI: https://doi.org/10.3390/agronomy10081080
Mao, H., Han, L., Hu, J., Kumi, F. 2014. Development of a pincette-type pick-up for automatic transplanting of greenhouse seedlings. Appl. Eng. Agric. 30:1-10.
Mao, H., Ma, G., Han, L., Hu, J., Gao, F., Liu, Y. 2020. A whole row automatic pick-up device using air force to blow out vegetable plug seedlings. Span. J. Agric. Res. 18:e0211.
DOI: https://doi.org/10.5424/sjar/2020184-17003
Ni, Y., Jin, C., Liu, J. 2015. Design and experiment of system for picking up and delivering seedlings in automatic transplanter. Trans. CSAE 31:10-19.
Parish, R.L. 2005. Current developments in seeders and planters for vegetable crops. HortTech 15:541-546.
DOI: https://doi.org/10.21273/HORTTECH.15.2.0346
Prasanna Kummar, G.V., Raheman, H. 2008. Vegetable transplanters for use in developing contries-a review. Int. J. Veg. Sci. 14:232-255.
DOI: https://doi.org/10.1080/19315260802164921
Prasanna Kummar, G.V., Raheman, H. 2011. Development of a walk-behind type hand tractor powered vegetable transplanter for paper pot seedlings. Biosyst. Eng. 110:189-197.
DOI: https://doi.org/10.1016/j.biosystemseng.2011.08.001
Ryu, K.H., Kim, G., Han, J.S. 2001. AE-Automation and emerging technologies: Development of a robotic transplanter for bedding plants. J. Agric. Eng. Res. 78:141-146.
DOI: https://doi.org/10.1006/jaer.2000.0656
Shaw, L.N. 1993. Changes needed to facilitate automatic field transplanting. HortTech. 3:418-420.
DOI: https://doi.org/10.21273/HORTTECH.3.4.418
Shaw, L.N. 1999. Removing and handing modular vegetable seedlings from nursery trays. Proc. Fla. State Hort. Soc. 112:153-155.
Sun, G., Wang, X., He, G., Zhou, T., Wang, C., Qiao, X. 2010. Design of the end-effector for plug seedlings transplanter and analysis on virtual prototype. Trans. CSAM 41:48-47.
Sun, X., Wu, Z., Feng, Y., Shi, X., Li, P., Shang, Q. 2021. Research progress on vegetables seedling culture technique during ‘The Thirteenth Five-Year Plan’ in China. China Veg. 1:18-26.
Tian, Z., Ma, W., Yang, Q., Yao, S., Guo, X., Duan, F. 2022. Design and experiment of gripper for greenhouse plug seedling transplanting based on EDM. Agronomy-Basel. 12:1487.
DOI: https://doi.org/10.3390/agronomy12071487
Ting, K.C., Giacomelli, G.A., Ling, P.P. 1992. Workability and productivity of robotic plug transplanting workcell. In Vitro Cell. Dev.-An. 28:5-10.
DOI: https://doi.org/10.1007/BF02632184
Tong, J., Jiang, B., Jiang, H. 2013. Machine vision techniques for the evaluation of seedling quality based on leaf area. Biosyst. Eng. 115:369-379.
DOI: https://doi.org/10.1016/j.biosystemseng.2013.02.006
Tsuga, K. 2000. Development of fully automatic vegetable transplanter. Jap. Agric. Res. Quart. 34:21-28.
Ye, B., Zeng, G., Deng, B., Yang, C., Liu, J., Yu G. 2020. Design and tests of a rotary plug seedling pick-up mechanism for vegetable automatic transplanter. Int. J. Agric. Biol. Eng. 13:70-78.
DOI: https://doi.org/10.25165/j.ijabe.20201303.5647
Zhang, J., Long, X., Han, C., Yuan, P., Gao, J. 2021. Design and experiments of mechanically-driven automatic taking and throwing system for chili plug seedlings. Trans. CSAE 37:20-30.
How to Cite
Han, L. (2024) “Design and test of an efficient seedling pick-up device with a combination of air jet ejection and mechanical action”, Journal of Agricultural Engineering, 55(3). doi: 10.4081/jae.2024.1575.
Copyright (c) 2024 the Author(s)
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
PAGEPress has chosen to apply the Creative Commons Attribution NonCommercial 4.0 International License (CC BY-NC 4.0) to all manuscripts to be published.
Similar Articles
- Cesar Augusto Terán-Chaves, Sonia Mercedes Polo-Murcia, Cropping pattern simulation-optimization model for water use efficiency and economic return , Journal of Agricultural Engineering: Vol. 52 No. 4 (2021)
- Ossama M. M. Abdelwahab, Ronald L. Bingner, Fabio Milillo, Francesco Gentile, Effectiveness of alternative management scenarios on the sediment load in a Mediterranean agricultural watershed , Journal of Agricultural Engineering: Vol. 45 No. 3 (2014)
- José F. Reyes, Elías Contreras, Christian Correa, Pedro Melin, Image analysis of real-time classification of cherry fruit from colour features , Journal of Agricultural Engineering: Vol. 52 No. 4 (2021)
- Simona M.C. Porto, Alessandro D'Emilio, Giovanni Cascone, On the influence of the alternation of two different cooling systems on dairy cow daily activities , Journal of Agricultural Engineering: Vol. 48 No. 1 (2017)
- Simone Pascuzzi, Anna Guarella, KINEMATIC STUDY OF THE AIR FLOW PRODUCED BY SOME SPRAYERS USED IN “TENDONE†VINEYARDS , Journal of Agricultural Engineering: Vol. 39 No. 3 (2008)
- Daniele de Wrachien, David Proverbs, Report on the 3rd International Conference on Flood Recovery, Innovation and Response (FRIAR) 2012 , Journal of Agricultural Engineering: Vol. 43 No. 3 (2012)
- Alberto Barbaresi, Daniele Torreggiani, Francesco Tinti, Patrizia Tassinari, Analysis of the thermal loads required by a small-medium sized winery in the Mediterranean area , Journal of Agricultural Engineering: Vol. 48 No. s1 (2017): Special Issue
- Demetrio Antonio Zema, Giovanni Zappia, Souraya Benalia, Giuseppe Zimbalatti, Enzo Perri, Elena Urso, Vincenzo Tamburino, Bruno Bernardi, Limiting factors for anaerobic digestion of olive mill wastewater blends under mesophilic and thermophilic conditions , Journal of Agricultural Engineering: Vol. 49 No. 2 (2018)
- Alvaro Marucci, Adolfo Gusman, Barbara Pagniello, Andrea Cappuccini, Solar radiation inside greenhouses covered with semitransparent photovoltaic film: first experimental results , Journal of Agricultural Engineering: Vol. 44 No. s2 (2013): Proceedings of the 10th Conference of the Italian Society of Agricultural Engineering
- Marco Fiala, Jacopo Bacenetti, Model for the economic, energy and environmental evaluation in biomass productions , Journal of Agricultural Engineering: Vol. 43 No. 1 (2012)
<< < 18 19 20 21 22 23 24 25 26 27 > >>
You may also start an advanced similarity search for this article.
