https://doi.org/10.4081/jae.2024.1575
Design and test of an efficient seedling pick-up device with a combination of air jet ejection and mechanical action
Published: 16 April 2024
Abstract Views: 195
PDF: 181
Publisher's note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.
Authors
Low degree of transplanting automation will affect production efficiency and planting quality in vegetable cultivation. A new seedling pick-up device was designed and constructed to reduce direct grasping damages to seedlings and improve transplanting efficiency. The pick-up device consists of an air jet loosening device, a flexible pick-up manipulator, a parallel feeding device, and a multi-axis motion control system. Its working principle is to use air jet ejection to assist in loosening of seedling roots from the tray cells, grasp their stems for extracting with the pick-up manipulator, and finally transfer them to the delivery device for feeding into the planting device as needed. The mechanical structure and working parameters of each component were designed, and the control system was constructed according to the working requirements of ejecting, extracting, transferring, and discharging operations. A prototype of the new pick-up device was constructed, and its performance evaluation was conducted using an orthogonal experimental design using cucumber, pepper and caluiflower as test objects. The results showed that the test object, the root lump's moisture content and the loosening way (either as a whole or individual loosening of seedlings) had significant effects on the success ratio in picking up seedlings. Overall, the success in picking up seedlings from the cell was found to be influenced by horticultural and mechanical factors. Under the optimal level group, the maximum success ratio for automatic picking up seedlings was up to 94.49% for pepper while that of cucumber and cauliflower recorded 90.75% and 92.62%, respectively. The seedling pick-up performance was satisfactory for efficient transplanting requirements.
Choi, W.C., Kim, D.C., Ryu, I.H., Kim, K.U. 2002. Development of a seedling pick-up device for vegetable transplanters. Trans. ASAE 45:13-19.
DOI: https://doi.org/10.13031/2013.7864
Cui, W., Fang, X., Zhao, L., Song, J., Lin, J., Dong, X. 2013. Structural optimization and experimental verification of geared five-bar linkage seedling pick up device. Trans. CSAE 44:74-77.
Han, L., Mao, H., Hu, J., Kumi, F. 2019. Development of a riding-type fully automatic transplanter for vegetable plug seedlings. Span. J. Agric. Res. 17:e0205.
DOI: https://doi.org/10.5424/sjar/2019173-15358
Han, L., Mao, H., Yan, L., Hu, J., Huang, W., Dong, L. 2015. Pincette-type end-effector using two fingers and four pins for picking up seedling. Trans. CSAM 46: 23-30.
Han, L., Mao, H., Zhao, H., Liu, Y., Hu, J., Ma, G. 2019. Design of root lump loosening mechanism using air jets to eject vegetable plug seedlings. Trans. CSAE 35: 37-45.
Han, L., Mo, M., Gao, Y., Ma, H., Xiang, D., Ma, G., Mao, H. 2022. Effects of new compounds into substrates on seedling qualities for efficient transplanting. Agronomy-Basel 12:983.
DOI: https://doi.org/10.3390/agronomy12050983
He, L., Yang, T., Wu, C., Yu, Y., Tong, J., Chen, C. 2017. Optimization of replugging tour planning based on greedy genetic algorithm. Trans. CSAM 48:36-43.
He, Y., Li, S., Yang, X., Yan, H., Wang, W. 2016. Kinematic analysis and performance experiment of cam-swing link planting mechanism. Trans. CSAE 32:34-41.
Hwang, H., Sistler, F.E. 1986. A robotic pepper transplanter. Appl. Eng. Agric. 2:2-5.
DOI: https://doi.org/10.13031/2013.26695
Jin, X., Li, D., Ma, H., Ji, J., Zhao, K., Pang, J. 2018. Development of single row automatic transplanting device for potted vegetable seedlings. Int. J. Agric. Biol. Eng. 11:67-75.
DOI: https://doi.org/10.25165/j.ijabe.20181103.3969
Kang, T.G., Kim, S.W., Kim, Y.K., Lee, S.H., Jun, H.J., Choi, I.S., Yang, E.Y., Jang, K.S., Kim, H.G. 2017. Analysis of pick-up mechanism for automatic transplanter (I). J. Agric. Life Sci. 51:187-192.
DOI: https://doi.org/10.14397/jals.2017.51.1.187
Khadatkar, A., Mathur, S.M., Gaikwad, B.B. 2018. Automation in transplanting: a smart way of vegetable cultivation. Curr. Sci. India 115 1884-1892.
DOI: https://doi.org/10.18520/cs/v115/i10/1884-1892
Kutz, L.J., Miles, G.E., Hammer, P.A., Krutz, G. W. 1987. Robotic transplanting of bedding plants. Trans. ASAE 30:586-590.
DOI: https://doi.org/10.13031/2013.30443
Lim, J.H., Park, S.Y., Chae, W.B., Kim, S.K., Choi, S K., Yang, E.Y., Lee, M.J., Jang, Y.N., Seo, M.H., Jang, S. W. 2017. Seedling conditions for kimchi cabbage, head lettuce, cabbage and broccoli for a riding-type transplanter. J. Biosyst. Eng. 42:104-111.
Ma, G., Mao, H., Bu, Q., Han, L., Shabbir, A., Gao, F. 2020. Effect of compound biochar substrate on the root growth of cucumber plug seedlings. Agronomy-Basel. 9:1080.
DOI: https://doi.org/10.3390/agronomy10081080
Mao, H., Han, L., Hu, J., Kumi, F. 2014. Development of a pincette-type pick-up for automatic transplanting of greenhouse seedlings. Appl. Eng. Agric. 30:1-10.
Mao, H., Ma, G., Han, L., Hu, J., Gao, F., Liu, Y. 2020. A whole row automatic pick-up device using air force to blow out vegetable plug seedlings. Span. J. Agric. Res. 18:e0211.
DOI: https://doi.org/10.5424/sjar/2020184-17003
Ni, Y., Jin, C., Liu, J. 2015. Design and experiment of system for picking up and delivering seedlings in automatic transplanter. Trans. CSAE 31:10-19.
Parish, R.L. 2005. Current developments in seeders and planters for vegetable crops. HortTech 15:541-546.
DOI: https://doi.org/10.21273/HORTTECH.15.2.0346
Prasanna Kummar, G.V., Raheman, H. 2008. Vegetable transplanters for use in developing contries-a review. Int. J. Veg. Sci. 14:232-255.
DOI: https://doi.org/10.1080/19315260802164921
Prasanna Kummar, G.V., Raheman, H. 2011. Development of a walk-behind type hand tractor powered vegetable transplanter for paper pot seedlings. Biosyst. Eng. 110:189-197.
DOI: https://doi.org/10.1016/j.biosystemseng.2011.08.001
Ryu, K.H., Kim, G., Han, J.S. 2001. AE-Automation and emerging technologies: Development of a robotic transplanter for bedding plants. J. Agric. Eng. Res. 78:141-146.
DOI: https://doi.org/10.1006/jaer.2000.0656
Shaw, L.N. 1993. Changes needed to facilitate automatic field transplanting. HortTech. 3:418-420.
DOI: https://doi.org/10.21273/HORTTECH.3.4.418
Shaw, L.N. 1999. Removing and handing modular vegetable seedlings from nursery trays. Proc. Fla. State Hort. Soc. 112:153-155.
Sun, G., Wang, X., He, G., Zhou, T., Wang, C., Qiao, X. 2010. Design of the end-effector for plug seedlings transplanter and analysis on virtual prototype. Trans. CSAM 41:48-47.
Sun, X., Wu, Z., Feng, Y., Shi, X., Li, P., Shang, Q. 2021. Research progress on vegetables seedling culture technique during ‘The Thirteenth Five-Year Plan’ in China. China Veg. 1:18-26.
Tian, Z., Ma, W., Yang, Q., Yao, S., Guo, X., Duan, F. 2022. Design and experiment of gripper for greenhouse plug seedling transplanting based on EDM. Agronomy-Basel. 12:1487.
DOI: https://doi.org/10.3390/agronomy12071487
Ting, K.C., Giacomelli, G.A., Ling, P.P. 1992. Workability and productivity of robotic plug transplanting workcell. In Vitro Cell. Dev.-An. 28:5-10.
DOI: https://doi.org/10.1007/BF02632184
Tong, J., Jiang, B., Jiang, H. 2013. Machine vision techniques for the evaluation of seedling quality based on leaf area. Biosyst. Eng. 115:369-379.
DOI: https://doi.org/10.1016/j.biosystemseng.2013.02.006
Tsuga, K. 2000. Development of fully automatic vegetable transplanter. Jap. Agric. Res. Quart. 34:21-28.
Ye, B., Zeng, G., Deng, B., Yang, C., Liu, J., Yu G. 2020. Design and tests of a rotary plug seedling pick-up mechanism for vegetable automatic transplanter. Int. J. Agric. Biol. Eng. 13:70-78.
DOI: https://doi.org/10.25165/j.ijabe.20201303.5647
Zhang, J., Long, X., Han, C., Yuan, P., Gao, J. 2021. Design and experiments of mechanically-driven automatic taking and throwing system for chili plug seedlings. Trans. CSAE 37:20-30.
How to Cite
Han, L. (2024) “Design and test of an efficient seedling pick-up device with a combination of air jet ejection and mechanical action”, Journal of Agricultural Engineering, 55(3). doi: 10.4081/jae.2024.1575.
Copyright (c) 2024 the Author(s)
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
PAGEPress has chosen to apply the Creative Commons Attribution NonCommercial 4.0 International License (CC BY-NC 4.0) to all manuscripts to be published.
Similar Articles
- Irene Diti, Daniele Torreggiani, Patrizia Tassinari, Rural landscape and cultural routes: a multicriteria spatial classification method tested on an Italian case study , Journal of Agricultural Engineering: Vol. 46 No. 1 (2015)
- Lara Riguccio, Laura Carullo, Patrizia Russo, Giovanna Tomaselli, A landscape project for the coexistence of agriculture and nature: a proposal for the coastal area of a Natura 2000 site in Sicily (Italy) , Journal of Agricultural Engineering: Vol. 47 No. 2 (2016)
- Giacomo Falcucci, Vesselin K. Krastev, Chiara Biscarini, Multi-component Lattice Boltzmann simulation of the hydrodynamics in drip emitters , Journal of Agricultural Engineering: Vol. 48 No. 3 (2017)
- Francesco Barreca, Pasquale Praticò, Environmental indoor thermal control of extra virgin olive oil storage room with phase change materials , Journal of Agricultural Engineering: Vol. 50 No. 4 (2019)
- Alessio Cislaghi, Gian Battista Bischetti, Best practices in post-flood surveys: The study case of Pioverna torrent , Journal of Agricultural Engineering: Vol. 53 No. 2 (2022)
- Daniele Duca, Giovanni Riva, Ester Foppa Pedretti, Giuseppe Toscano, Chiara Mengarelli, Giorgio Rossini, Solid biofuels production from agricultural residues and processing by-products by means of torrefaction treatment: the case of sunflower chain , Journal of Agricultural Engineering: Vol. 45 No. 3 (2014)
- Francesco Barreca, Giuseppe Modica, Salvatore Di Fazio, Viviana Tirella, Raimondo Tripodi, Carmelo Riccardo Fichera, Improving building energy modelling by applying advanced 3D surveying techniques on agri-food facilities , Journal of Agricultural Engineering: Vol. 48 No. 4 (2017)
- Chiara Cevoli, Angelo Fabbri, Frédérique Pasquali, Annachiara Berardinelli, Adriano Guarnieri, HOT AIR TREATMENT, IN NATURAL CONVECTION CONDITIONS, FOR EGG SURFACE DECONTAMINATION , Journal of Agricultural Engineering: Vol. 41 No. 4 (2010)
- Roberto Beghi, Valentina Giovenzana, Alessio Tugnolo, Domenico Pessina, Riccardo Guidetti, Evaluation of energy requirements of an industrial scale plant for the cultivation of white button mushroom (Agaricus bisporus) , Journal of Agricultural Engineering: Vol. 51 No. 2 (2020)
- Meriem Er-Rami, Guido D'Urso, Nicola Lamaddalena, Daniela D'Agostino, Oscar Rosario Belfiore, Analysis of irrigation system performance based on an integrated approach with Sentinel-2 satellite images , Journal of Agricultural Engineering: Vol. 52 No. 2 (2021)
<< < 21 22 23 24 25 26 27 28 29 30 > >>
You may also start an advanced similarity search for this article.
