https://doi.org/10.4081/jae.2024.1611
Design and experiments of an integrated device for shrimp orientation and decapitation
Published: 16 October 2024
Abstract Views: 120
PDF: 30
Publisher's note
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article or claim that may be made by its manufacturer is not guaranteed or endorsed by the publisher.
Authors
To realize the automatic orientation and decapitation of shrimp, an integrated device for shrimp orientation and decapitation was designed based on the shape and size characteristics of shrimp, which was mainly composed of oriented rollers, shrimp pushing boards, adaptive clamping claw and knife for the decapitation of shrimp. Three kinds of shrimp of small, medium, and large size were selected. Taking the speed of the shrimp pushing boards, the horizontal speed of the adaptive clamping claw, the rotational speed of oriented rollers and the radius of the oriented rollers as the test factors, and the success rate of the shrimp decapitation as the index, the single factor test and the orthogonal test were carried out to study the effect of each factor on the shrimp decapitation, and then the main parameters of the device were optimized. The results showed that the optimal parameter combinations of the three sizes of shrimp were the speed of shrimp pushing plates of 60mm/s, the horizontal speed of adaptive clamping claw of 70mm/s, the rotational speed of oriented rollers of 60r/min, and the radius of oriented rollers of 20mm. Under the optimal combination of parameters, the device has the highest decapitation success rate and the success rate of shrimp decapitation was 91.5% for small shrimp, 94.6% for medium shrimp, and 92.8% for large shrimp, the decapitation speed was 36pcs/min for small shrimp, 38 pcs/min for medium shrimp, and 37 pcs/min for large shrimp. Therefore, the feasibility of the device design is verified.
Azarmdel, H., Mohtasebi, S.S., Jafari, A., Muñoz, A.R. 2019. Developing an orientation and cutting point determination algorithm for a trout fish processing system using machine vision. Comput. Electron. Agr. 162:613-629.
DOI: https://doi.org/10.1016/j.compag.2019.05.005
Bibwe, B.R., Hiregoudar, S., Nidoni, U.R., Anantachar, M., Shrestha, B. 2013. Development of meat-bone separator for small scale fish processing. J. Food Sci. Technol. 50:763-769.
DOI: https://doi.org/10.1007/s13197-011-0381-5
Booman, A., Márquez, A., Parin, M.A., Zugarramurdi, A. 2010. Design and testing of a fish bone separator machine. J. Food Eng. 1003:474-479.
DOI: https://doi.org/10.1016/j.jfoodeng.2010.04.034
Chen, Q., Shen, J., Fu, R., Tan, J., Zhang, J. 2012. Research on the mechanical deheading method of typical small marine fish. Fish. Modern. 395:38-42.
Chen, Y., Jiao, M., Peng, X., Xu, C., Cai, L., Hu, Z., Ma, M. 2024. Study on positioning and detection of crayfish body parts based on machine vision. J. Food Meas. Charact. 18:4375-4387.
DOI: https://doi.org/10.1007/s11694-024-02500-2
Chen, Y., Mitra, A., Rahimnejad, S., Chi, S., Kumar, V., Tan, B., et al. 2024. Retrospect of fish meal substitution in Pacific white shrimp (Litopenaeus vannamei) feed: Alternatives, limitations and future prospects. Rev. Aquacult. 161:382-409.
DOI: https://doi.org/10.1111/raq.12843
Cheng, X., Li, M., Leng, X., Wen, H., Wu, F., Yu, L., et al. 2021. Creatine improves the flesh quality of Pacific white shrimp (Litopenaeus vannamei) reared in freshwater. Food Chem. 354:129498.
DOI: https://doi.org/10.1016/j.foodchem.2021.129498
Dang, T.T., Gringer, N., Jessen, F., Olsen, K., Bøknæs, N., Nielsen, P.L., Orlien, V. 2018. Emerging and potential technologies for facilitating shrimp peeling: A review. Innov. Food Sci. Emerg. 45:228-240.
DOI: https://doi.org/10.1016/j.ifset.2017.10.017
Dowgiallo, A. 2018. The Effect of cutting and fish-orientation systems on the deheading yield of carp. Int. J. Food Sci. Technol. 43:1688-1692.
DOI: https://doi.org/10.1111/j.1365-2621.2008.01750.x
Liu, J., Zhang, F., Wan, P., Tan, H. 2017. Freshwater fish pneumatic machinery to head-cutting method research. Food Machin. 331:87-92.
DOI: https://doi.org/10.1201/9781315375120-15
Liu, W., Lyu, J., Wu, D., Cao, Y., Ma, Q., Lu, Y., Zhang, X. 2022. Cutting techniques in the fish industry: a critical review. Foods 1120:3206.
DOI: https://doi.org/10.3390/foods11203206
Liu, Z., Liu, Q., Zhang, D., Wei, S., Sun, Q., Xia, Q., et al. 2021. Comparison of the proximate composition and nutritional profile of byproducts and edible parts of five species of shrimp. Foods 1011:2603.
DOI: https://doi.org/10.3390/foods10112603
Mesa, M.D., Gil, F., Olmedo, P., Gil, A. 2021. Nutritional importance of selected fresh fishes, shrimps and mollusks to meet compliance with nutritional guidelines of n-3 LC-PUFA intake in Spain. Nutrients 132:465.
DOI: https://doi.org/10.3390/nu13020465
N’Souvi, K., Sun, C., Che, B., Vodounon, A. 2024. Shrimp industry in China: overview of the trends in the production, imports and exports during the last two decades, challenges, and outlook. Front. Sustain. Food Syst. 7:1287034.
DOI: https://doi.org/10.3389/fsufs.2023.1287034
Nirmal, N.P., Santivarangkna, C., Rajput, M.S., Benjakul, S. 2020. Trends in shrimp processing waste utilization: An industrial prospective. Trends Food Sci. Technol. 103:20-35.
DOI: https://doi.org/10.1016/j.tifs.2020.07.001
Okpala, C.O.R., Bono, G. 2016. Investigating the biometric and physicochemical characteristics of freshly harvested Pacific white shrimp (Litopenaeus vannamei): a comparative approach. J. Sci. Food Agr. 964:1231-1240.
DOI: https://doi.org/10.1002/jsfa.7211
Omar, F.K., De Silva, C.W. 2000. Optimal portion control of natural objects with application in automated cannery processing of fish. J. Food Eng. 461:31-41.
DOI: https://doi.org/10.1016/S0260-8774(00)00068-6
Wang, Q., Tian, Y., Wang, J., Li, J.Y., He, W., Craig, N.J. 2023. Assessing pathways of heavy metal accumulation in aquaculture shrimp and their introductions into the pond environment based on a dynamic model and mass balance principle. Sci. Total Environ. 881:163164.
DOI: https://doi.org/10.1016/j.scitotenv.2023.163164
Wang, Y., Zhang, M., Mujumdar, A. S. 2011. Trends in processing technologies for dried aquatic products. Drying Technol. 294:382-394.
DOI: https://doi.org/10.1080/07373937.2011.551624
Zhang, D., Lillywhite, K.D., Lee, D.J., Tippetts, B.J. 2014. Automatic shrimp shape grading using evolution constructed features. Comput. Electron. Agr. 100:116-122.
DOI: https://doi.org/10.1016/j.compag.2013.11.009
Zhang, X., Wang, L., Yi, J., Wang, Z., Wang, J. 2017. Design and experiment of shrimp backside cutting machine formed by belt clamping and conveying. Trans. Chin. Soc. Agr. Eng. 3320:284-291.
Zhao, Z. 2005. Mechanized processing of dace. Fish. Modern. 337:36–37.
How to Cite
Ruan, P. (2024) “Design and experiments of an integrated device for shrimp orientation and decapitation”, Journal of Agricultural Engineering. doi: 10.4081/jae.2024.1611.
Copyright (c) 2024 the Author(s)
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
PAGEPress has chosen to apply the Creative Commons Attribution NonCommercial 4.0 International License (CC BY-NC 4.0) to all manuscripts to be published.
Similar Articles
- Johnny Moretto, Emanuel Rigon, Luca Mao, Lorenzo Picco, Fabio Delai, Mario Aristide Lenzi, Medium- and short-term channel and island evolution in a disturbed gravel bed river (Brenta River, Italy) , Journal of Agricultural Engineering: Vol. 43 No. 4 (2012)
- Fabiana Convertino, Ileana Blanco, Evelia Schettini, Giuliano Vox, A nature-based system for improving Mediterranean buildings’ performance: contribution to energy saving by heat transfer reduction and influence of climatic parameters , Journal of Agricultural Engineering: Vol. 54 No. 3 (2023)
- Lorenzo Leso, Maurizio Uberti, Wasseem Morshed, Matteo Barbari, A survey of Italian compost dairy barns , Journal of Agricultural Engineering: Vol. 44 No. 3 (2013)
- Remo Alessio Malagnino, Performance analysis of photovoltaic plants installed in dairy cattle farms , Journal of Agricultural Engineering: Vol. 46 No. 2 (2015)
- Mohammad Bijankhan, Vito Ferro, Dimensional analysis and stage-discharge relationship for weirs: a review , Journal of Agricultural Engineering: Vol. 48 No. 1 (2017)
- Ileana Blanco, Simone Pascuzzi, Alexandros Sotirios Anifantis, Giacomo Scarascia-Mugnozza, Study of a pilot photovoltaic-electrolyser-fuel cell power system for a geothermal heat pump heated greenhouse and evaluation of the electrolyser efficiency and operational mode , Journal of Agricultural Engineering: Vol. 45 No. 3 (2014)
- Wei Ji, Tong Zhang, Bo Xu, Guozhi He, Apple recognition and picking sequence planning for harvesting robot in a complex environment , Journal of Agricultural Engineering: Vol. 55 No. 1 (2024)
- Carlos Alejandro Perez Garcia, Marco Bovo, Daniele Torreggiani, Patrizia Tassinari, Stefano Benni, 3D numerical modelling of temperature and humidity index distribution in livestock structures: a cattle-barn case study , Journal of Agricultural Engineering: Vol. 54 No. 3 (2023)
- Monica C. M. Parlato, Carlos Rivera-Gómez, Simona M. C. Porto, Reuse of livestock waste for the reinforcement of rammed-earth materials: investigation on mechanical performances , Journal of Agricultural Engineering: Vol. 54 No. 2 (2023)
- Mohammad Bijankhan, Ali Teymourkhani, Vito Ferro, Portable central baffle flume , Journal of Agricultural Engineering: Vol. 53 No. 2 (2022)
<< < 1 2 3 4 5 6 7 8 9 10 > >>
You may also start an advanced similarity search for this article.
